• Combustion Gas Leak Tester Kit
  • Internal Combustion Leaks cause engine overheat
  • Repairs blown head and intake gasket leaks
  • Seals cracked cylinder heads and blocks

Combustion Gas Leak Tester Kit

Model No.: SD-1025
• Set for testing leaks in head gasket without removing engine cylinder head by testing presence of CO2 in cooling system

• Includes US-made CO2 tester fluid

• Tester fluid changes from blue to green or yellow if CO2 is present in coolant

• Rubber bulb helps draw vapor from radiator into test chambers

• Tester fluid with MSDS and SVHC compliance

tests gasket leaks without removing cylinder head


blowout gasket reduces coolant level


reduced coolant level leads to engine overheating


what to do when engine overheats


causes for engine overheat signal on dashboard


How to Troubleshoot an Overheating Engine


Common Reasons Your Car Overheats


Troubleshooting Cooling System Leaks


This tool is an interesting and useful one. Without dismantling the cylinder head, you can already check if the gasket is worn out. Dismantling the cylinder head is a tiresome job because there are many parts involved and you’ll also need to perform timing adjustment. Such a pain.  

The worn out gasket causes leaks of the coolant or engine oil, or having coolant going into the lubrication system that causes the engine oil has a look just like cappuccino, or Café Crème if you are fancy. It is a vicious cycle because the decreased ability for the engine oil to lubricate engine parts will lead to several other problems in the long run. 


When working with this tool, simply use the cone-shaped adapter at the bottom of the test tube to the radiator filler neck or on the expansion tank’s opening. Pour some tester fluid to the top chamber of the test tube to the dotted line indicated on the surface. Turn on the engine and let the engine run for a while to let the cooling system temperature build up. If there's CO2 in the vapor from the cooling system, then it means that there's a chance that the exhaust gas from the combustion chamber has leaked into the cooling system. The presence of CO2 will also cause the tester fluid to change color from blue (the original color) to green (if CO2 is found) or even to yellow (if CO2 is abundant). With this method, you can easily check if the head gasket is worn. After verifying the condition of the head gasket, you can remove the cylinder head with confidence. 


Cosda also has another tool set similar to this one but with additional three steel cap adapters with a part number of SD-1025B which can be seen at the bottom of this page. That set has a direct fit feature and very easy to assemble to the car. 


The high quality tester fluid is made in USA and can be reused up to 5 times (sometimes even more). If the tester fluid changes color to green or yellow, leave it in the empty bottle provided, and the color turns back to blue after a while. 


This tool kit is developed and manufactured by Cosda Manufacturing Company, a leading automotive tool manufacturer in Taiwan focusing on producing innovative tools that can help mechanics around the world to increase their work efficiency and working quality. If you find our tools interesting and want to purchase from us, simply write to us. We are specialized in doing B2B businesses and we do private branding services to the major and renowned brands in the world. Hope to hear from you soon!









  Package   Blow molded case (red)
  Packing   10 sets in a master carton
  Weight per set   1.3 kg   2.8 lbs
  Net weight per carton   12.5 kg   27.5 lbs
  Gross weight per carton   13.5 kg   29.7 lbs
  Size per set   35.0 × 24.0 × 8.6 cm   13.8 × 9.4 × 3.4 inch
  Size per carton   49.5 × 44.5 × 36.5 cm   19.5 × 17.5 × 14.4 inch
  Volume per carton   0.08 CBM   2.8 CUFT
  Case label size        20.0 × 7.0 cm        7.7 × 2.7 inch 

sd-1025-package.jpg

No. Image Cosda No. Description

1 Release Valve and Connector SD-1025-1
- Specifications

  Dimension              7.0 × 6.5 × 1.8 cm
  Weight   118 g



2 Vertical Test Chamber SD-1025-2
- Specifications

  Dimension              4.8 × 4.8 × 15.5 cm
  Weight   126 g



3 Rubber Bulb Pump SD-1025-3
- Specifications

  Dimension              4.0 × 4.0 × 8.1 cm
  Weight   32.6 g



4 CO2 Tester Fluid (250 ml) SD-1025-4
- Specifications

  Dimension              5.0 × 3.8 × 15.2 cm
  Weight   245 g



5 Empty Bottle (250 ml) SD-1025-05
- Specifications

  Dimension              5.0 × 3.8 × 15.2 cm
  Weight   25 g


  Suggested HS code   90318000909
  MOQ with laser marking   20 sets
  MOQ without laser marking   10 sets
  Logo printing cost   + TWD 3 on tester tube with TWD 2,000 tooling cost
  Logo printing MOQ
  100 sets
  Not for sale in   China


sd-1025-04-msds.jpg



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