• Combustion Gas Leak Tester Kit
  • worn gasket brings air into cooling system
  • gas leak tests in cooling system
  • Checks for combustion leaks caused by bad head gaskets
  • cracked blocks, and cracked or warped heads

Combustion Gas Leak Tester Kit with 3 Test Caps

Model No.: SD-1025B
• Set for testing leaks in head gasket without removing engine cylinder head by testing presence of CO2 in cooling system

• Includes US-made CO2 tester fluid

• Tester fluid changes from blue to green or yellow if CO2 is present in coolant

• Provided with a rubber adapter and three test caps for fitting most radiator filler necks

• Rubber bulb helps draw vapor from radiator into test chambers

• Tester fluid with MSDS and SVHC compliance

• Application shown below is for reference only. Contact us directly for more detailed applications

foamy engine oil is an indication of blowout gasket


cracked gasket leads to reduced coolant level


Combustion leak air into cooling system is the least thing you want for your car


air pockets in cooling system is bad for the engine


engine overheating caused by failed cooling system


Locate Internal Combustion Leaks Quickly and Easily


vacuum pump draws vapors through the indicating fluid for testing


bad head gaskets, cracked blocks, and cracked or warped heads


Fluid changes from blue to yellow when exposed to combustion gases from the radiator

Failure of the cooling system can be resulted from several reasons, including leaks in the hoses leading to the cooling system unable to hold the pressure and the ability to cool the engine down, or at least to keep the engine at proper working temperature, decreases. In this case, you may want to check the leaks by pressurizing the cooling system with another popular tool set from Cosda, which can be found at the bottom of this page. When the cooling system cannot be pressurized anymore, the boiling point of the coolant will be decreased and some portion of the coolant will become water vapor and escaped into the air.  


Another possible reason for the cooling system failure can be caused by the failure of the head gasket, which is located between cylinder head and cylinder block to make both parts become more seamless. The head gasket may wear out over time because of the harsh working environment and that allows the combusted air or exhaust air from combustion chamber, coolant, and engine oil to mix altogether, or one goes into another's system. For example, if the engine oil goes into the cooling system, which can be observed by finding a thin layer of oil floating on the surface of the coolant when the coolant is drained, the coolant cannot do its cooling-the-engine job properly. On the contrary, if the coolant goes into the lubrication system, then the antifreeze and water mixture is not able to lubricate the metallic parts in the engine as well as the engine oil does. Eventually, the head gasket problem becomes cooling and lubrication system problems, and those problems lead to more problems such as engine overheating in the engine compartment like a chain reaction. 


This tool kit uses a smart way to check the head gasket without needing to remove the cylinder head. By checking if there's presence of CO2 in the coolant, we are able to determine if the combustion chamber exhaust air is introduced into the cooling system. After connecting the tool to the radiator filler neck, let the engine run for a while, and the cooling system temperature builds up. The vapor from the cooling system will be collected by this tool, and you can pump the rubber bulb on top of the test chambers to draw more vapor.


If the tester fluid color changes from blue to green if CO2 is found in the cooling system. If the amount of CO2 is high, the test fluid may even turn yellow. 


This tester fluid is manufactured in the US. The high quality makes you reassured that the test fluid does not give you a false alarm. What’s even more exciting is that the tester fluid can be used multiple times. An empty bottle is included in this kit so you can pour the used fluid in there. The color of the tester fluid will turn back to blue after a couple of days, and you can simply use it again and again until the color never turns back to blue. 


We are very experienced with shipping this tool internationally. If you are thinking about ordering this tool set in bulk, we can also provide a Safety Data Sheet (SDS) if the logistics carrier has doubts or requires such a document. 


This kit comes with three steel cap adapters, that fit to the majority of Japanese and Korean cars and some American cars, and the conical adapter fits to most cars with a threaded cap on the expansion tanks, which is usually the case on European cars and some American vehicles. To sum up, this tool kit basically fits almost every car. If you think that the three steel cap adapters may not be necessary, we also have another set that does not include those adapters. 


Just write to us directly if you have further questions, and we can discuss more in detail from there. Looking forward to hearing from you!







  Package   Blow molded case (red)
  Packing   10 sets in a master carton
  Weight per set   1.5 kg   3.4 lbs
  Net weight per carton   15.3 kg   33.7 lbs
  Gross weight per carton   16.3 kg   35.9 lbs
  Size per set   35.0 × 24.0 × 8.6 cm   13.8 × 9.4 × 3.4 inch
  Size per carton   49.5 × 44.5 × 36.5 cm   19.5 × 17.5 × 14.4 inch
  Volume per carton   0.08 CBM   2.8 CUFT
  Case label size        20.0 × 7.0 cm        7.7 × 2.7 inch 
sd-1025-package.jpg

- Vehicle fitment
Make Model No. Year Category Remark
Chrysler 200 2012-2014 Radiator caps No. 3 adapter
Chrysler 300 1999-2020 Radiator caps No. 3 adapter
Chrysler Pacifica 2004-2008 Radiator caps No. 3 adapter
Chrysler Pacifica 2017-2020 Radiator caps No. 3 adapter
Chrysler PT Cruiser 2001-2009 Radiator caps No. 3 adapter
Chrysler Voyager 2000-2008 Radiator caps No. 3 adapter
Citroen Berlingo 1996-2020 Radiator caps No. 3 adapter
Citroen C4 2012-2020 Radiator caps No. 3 adapter, C4 Aircross
Citroen Xsara 1997-2005 Radiator caps No. 3 adapter
Dodge Avenger 2007-2014 Radiator caps No. 3 adapter
Dodge Challenger 2009-2018 Radiator caps No. 3 adapter
Dodge Durango 2004-2015 Radiator caps No. 3 adapter
Dodge Magnum 2005-2007 Radiator caps No. 3 adapter
Dodge Neon 2000-2005 Radiator caps No. 3 adapter
Dodge Stratus 2000-2006 Radiator caps No. 3 adapter
Dodge Viper 1997-2010 Radiator caps No. 3 adapter, except 2007
Dodge Viper 2013-2017 Radiator caps No. 3 adapter
Honda Accord 1990-2020 Radiator caps No. 5 adapter
Honda Clarity 2018-2020 Radiator caps No. 5 adapter
Honda CR-V 1997-2020 Radiator caps No. 5 adapter
Honda CR-Z 2011-2016 Radiator caps No. 5 adapter
Honda Insight 2001-2006 Radiator caps No. 5 adapter
Honda Insight 2010-2014 Radiator caps No. 5 adapter
Honda Insight 2019-2020 Radiator caps No. 5 adapter
Honda Pilot 2003-2020 Radiator caps No. 5 adapter
Honda Ridgeline 2006-2020 Radiator caps No. 5 adapter
Hyundai Accent 1994-2020 Radiator caps No. 3 adapter
Hyundai Azera 2005-2017 Radiator caps No. 4 adapter
Hyundai Entourage 2006-2008 Radiator caps No. 4 adapter
Hyundai Equus 2010-2015 Radiator caps No. 4 adapter
Hyundai Excel 1985-1994 Radiator caps No. 4 adapter
Hyundai Grandeur 2005-2020 Radiator caps No. 3 adapter
Hyundai Tiburon 1996-2008 Radiator caps No. 3 adapter
Hyundai Tucson 2004-2014 Radiator caps No. 3 adapter
Hyundai Veloster 2011-2020 Radiator caps No. 3 adapter
Jeep Liberty 2008-2016 Radiator caps No. 3 adapter
Jeep Wrangler 2007-2020 Radiator caps No. 3 adapter
Kia Carens 2015-2020 Radiator caps No. 3 adapter
Kia Cerato 2004-2020 Radiator caps No. 3 adapter
Kia Soul 2009-2020 Radiator caps No. 3 adapter
Mazda 5 2006-2015 Radiator caps No. 5 adapter, except 2011
Mazda 626 1993-1997 Radiator caps No. 3 adapter
Mazda 626 1998-2002 Radiator caps No. 3 adapter
Mazda Miata 1999-2004 Radiator caps No. 3 adapter
Mazda Millenia 1995-2002 Radiator caps No. 3 adapter
Mazda MX-5 Miata 2006-2015 Radiator caps No. 4 adapter
Mazda MX-5 Miata 2016-2020 Radiator caps No. 3 adapter
Mazda Protege 1999-2003 Radiator caps No. 3 adapter
Mazda Protege5 2002-2003 Radiator caps No. 3 adapter
Mitsubishi Eclipse Cross 2018-2020 Radiator caps No. 3 adapter
Mitsubishi Endeavor 2004-2011 Radiator caps No. 5 adapter
Mitsubishi Mirage 2014-2019 Radiator caps No. 5 adapter
Mitsubishi Mirage G4 2017-2020 Radiator caps No. 5 adapter
Mitsubishi Outlander 2018-2019 Radiator caps No. 3 adapter, PHEV
Mitsubishi Outlander Sport 2011-2020 Radiator caps No. 3 adapter
Nissan Armada 2004-2021 Radiator caps No. 3 adapter
Nissan GT-R 2009-2020 Radiator caps No. 3 adapter
Nissan NV1500 2012-2020 Radiator caps No. 3 adapter
Nissan Pathfinder 2003-2020 Radiator caps No. 3 adapter
Nissan Rogue 2008-2020 Radiator caps No. 3 adapter
Nissan Versa 2007-2020 Radiator caps No. 3 adapter
Nissan Versa Note 2013-2018 Radiator caps No. 3 adapter
Peugeot 106 1996-2004 Radiator caps No. 3 adapter
Peugeot 405 1992-1999 Radiator caps No. 3 adapter
Peugeot 406 1996-2004 Radiator caps No. 3 adapter
Subaru Ascent 2019-2020 Radiator caps No. 5 adapter
Subaru Baja 2002-2006 Radiator caps No. 3 adapter
Subaru Legacy 2000-2014 Radiator caps No. 3 adapter
Subaru Legacy 2015-2019 Radiator caps No. 5 adapter
Subaru Legacy 2020-2020 Radiator caps No. 3 adapter
Subaru Tribeca 2006-2014 Radiator caps No. 5 adapter
Subaru WRX 2002-2020 Radiator caps No. 3 adapter
Suzuki Ignis 2000-2006 Radiator caps No. 3 adapter
Suzuki Swift 2010-2020 Radiator caps No. 3 adapter
Toyota Avalon 1995-2018 Radiator caps No. 4 adapter
Toyota Camry 1992-2020 Radiator caps No. 4 adapter
Toyota Highlander 2001-2020 Radiator caps No. 4 adapter
Toyota Tacoma 2016-2018 Radiator caps No. 4 adapter
Toyota Venza 2009-2015 Radiator caps No. 4 adapter
Toyota Yaris 2007-2018 Radiator caps No. 4 adapter
No. Image Cosda No. Description

1 Release Valve and Connector SD-1025-1
- Specifications

  Dimension              7.0 × 6.5 × 1.8 cm
  Weight   118 g



2 Vertical Test Chamber SD-1025-2
- Specifications

  Dimension              4.8 × 4.8 × 15.5 cm
  Weight   126 g



3 Rubber Bulb Pump SD-1025-3
- Specifications

  Dimension              4.0 × 4.0 × 8.1 cm
  Weight   32.6 g



4 CO2 Tester Fluid (250 ml) SD-1025-4
- Specifications

  Dimension              5.0 × 3.8 × 15.2 cm
  Weight   245 g



5 Empty Bottle (250 ml) SD-1025-05
- Specifications

  Dimension              5.0 × 3.8 × 15.2 cm
  Weight   25 g



6 No. 3 Test Cap SD-1018-3
- Specifications

  Dimension              7.9 × 6.0 × 6.2 cm
  Weight   106 g



7 No. 4 Test Cap SD-1018-4
- Specifications

  Dimension              6.2 × 4.5 × 6.5 cm
  Weight   81 g



8 No. 5 Test Cap SD-1018-5
- Specifications

  Suggested HS code   90318000909
  MOQ with laser marking   20 sets
  MOQ without laser marking   10 sets
  Laser marking cost   + TWD 3 on No. 3, 4, or 5 radiator test cap
  Logo printing cost
  + TWD 3 on test tube with TWD 2,000 printing tooling cost
  Logo printing MOQ   100 sets
  Not for sale in
  China


sd-1025-04-msds.jpg




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SD-1025-4