• Four-sided Brake Caliper File Tool
  • rust belt brake caliper cleaning regular square file to clean the rust
  • removing rust from brake caliper brackets the grooves
  • tough file with high hardness for cleaning brake rusts
  • rust build up on the abutments of the brake caliper brackets  caliper edges
  • Four-sided Brake Caliper File Tool

Four-sided Brake Caliper File Tool

Model No.: SD-1046
• Removes dust, corrosion, rust, and dirt from the brake caliper housing

• File is four sided. Two adjacent sides are with coarse teeth for removing bigger and chunky rusts.

• Another two adjacent sides are with fine teeth for more detailed cleaning or final polishing.

• 150 mm / 5.9” file length, and 9 mm / 0.35” file width

• Universal application

sd-1046-4-sided-inst1-.jpgremoved rust and corrosion and the scraper end removed hard scale with just hand pressure


pad slots hard nailed brake dust dirt and rust diagonal coarse grooves to prevent cloggingsd-1046-4-sided-inst4-1.jpgtools for brake interval services 40000 km or 2 years rust or dirt buildup on brake caliper brackets

"What's special about this tool?" asked by Johan, an experienced mechanic and now a purchasing manager from a renowned tool brand in Remscheid, Germany after receiving a sample of this brake file, and turning this tool around to check if there's anything new at the same time. Before the Cosda sales rep was about to answer the question, Johan interrupted "Oh this tool has teeth on 4 sides. Very clever!" Just with a small pause, he continued "Wait, and they have 2 different teeth types. These two sides are larger, and these two sides are finer. OK, send me the price. I think we can include this product in the next flyer." The product speaks for itself. Cosda sales rep only said "Yes, right, ok" and the product is introduced into the customer's product line. Right before the zoom meeting was going to an end, Johan commented on this tool again while holding the handle "Nice grip. It feels good". 

This tool was developed when a mechanic complained to Cosda's R&D team that he needs to use two different brake files when removing the rusts and debris on the brake caliper housing. "But why two different tools?" Cosda asked. "It's because some debris are chunky and stubborn, and the fine teeth brake file can't do the job. The other way around, some areas has very fine rusts, but the big teeth brake file don't fit into that scenario." Cosda's product designer started to draw the picture in his brain. "What if we combine both?" "Oh yeah, that would be awesome." Two weeks later, Cosda's product designer brought a prototype for this mechanic to test it out. Feedback is positive, metal is not soft, diameter is good, but there's something missing. Product designer was perplexed but has no idea how to proceed either. The mechanic explained after taking off the brake pads from the brake caliper housing "Look, on the corners here, this is where this brake file can't reach to" and pointed the perpendicular corners while explaining. "Gotcha", the light bulb on the product manger's head lit up again, "I'm gonna put the same teeth on the two adjacent sides". "I like that idea" The mechanic said with approval.

Frequently asked questions:

1. What's the diameter of the brake file?

 The diameter is 9mm which is suitable for European, Japanese, and Korean cars. 9mm might be slightly smaller for American cars but still works. For GM, Chrysler, and Chevrolet, using a 10mm brake file is more suitable, but 9mm can still do the job.

2. Why is the surface black? The brake file and wood files I saw on the market are usually metallic color.

The file material is chrome vanadium CR-V and has been surface treated with phosphate manganese for anti rust and hardness enhancement purposes. The red iron oxide color on the brake caliper can create a good contrast against the black color of the brake file. 

3. How is the brake file packed? Does it have a secure packaging?

This tool is packed in a blister case with a slide back card. The tip of the brake file can be sharp and damage the blister case, so Cosda puts a nylon rubber cover on the file tip as an extra protection. 

4. How can I buy this tool from Cosda?

Simply write us an email to tell us your location and we will provide the price and delivery cost. If you are a tool brand manager, we can help you put your logo on the handle as a private branding service, and we can also suggest other customization features for you. Ordering in big quantities will enjoy some discount on the prices. 


  Package   Head card + cable ties with nylon protection cover on the file tip
  Packing   30 sets in an inner carton, 60 sets in a master carton
  Weight per set   165 g   0.36 lbs
  Net weight per carton   10.6 kg   23.2 lbs
  Gross weight per carton   11.6 kg   25.5 lbs
  Size per set   31.5 × 9.6 × 3.0 cm   12.4 × 3.8 × 1.2 inch
  Size per carton   34.2 × 36.0 × 36.5 cm   13.5 × 14.2 × 14.3 inch
  Volume per carton   0.04 CBM   1.56 CUFT


  Suggested HS code   82059000008
  MOQ with logo printing marking   120 sets with TWD 2,500 platemaking cost
  MOQ without logo printing   40 sets
  Logo printing cost   + TWD 3 each                


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